Manufacturing

Our manufacturing facility, which is over 300,000 sq. ft., incorporates all aspects of metal fabricating and joining, as well as, electro-mechanical and assembly. Senior Flexonics routinely utilizes cellular manufacturing to improve efficiency, output and flexibility in meeting customer needs. This flexibility comes easily with control of all manufacturing processes in-house. Our equipment is arranged in manufacturing cells utilizing Lean Manufacturing Principles, which are adaptable to customers' changing business needs, fluctuating volumes and schedule requirements. With our continuous improvement process, which includes Employee Involvement Teams and Kaizan Teams, we incorporate input from customers, employees and suppliers to ensure that Senior Flexonics is always on the leading edge of technology and can continue to offer substantial competitive advantages.

Our wide range of manufacturing capabilities are listed below:

Welding

  • MIG
  • TIG
  • Plasma
  • Laser
  • Resistance

Thin Wall Tube Welding

  • Continuous Butt Welded
  • TIG or Plasma
  • .25" to 30" Diameter
  • .004" to .060" Thickness

Seamless Tubing

  • .25" to 3.00" Diameter
  • >= .004" Thickness

Bellows Forming

  • Hydroformed Bellows
  • Mechanically Formed Bellows

Corrugating

  • .25" to 1.25" Diameter
  • Continuous and Interrupted

Brazing and Annealing

  • Vacuum, Flame, and Induction Brazing
  • Vacuum and Atmospheric Annealing Furnaces

Leak Testing

  • Mass Flow
  • Mass Spec (10-9)
  • Pressure Decay

Cleaning

  • Aqueous (Pyrogen Free)
  • Solvent

Cleanroom

  • Class 100,000
Materials Stamping Assembly
Coiling Bending Machining
 

 
 
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Senior Operations
300 East Devon Avenue
Bartlett, Illinois 60103-1811
Tel (630) 837-1811 Fax (630) 837-2672
copyright © 2005