Products

Senior Flexonics has achieved extensive market diversification by identifying new applications for products, then transferring those applications across a wide range of industries. The strength, diversity and character of Senior Flexonics is best exhibited by the variety of our products and industries we serve.

Please click on the products below to learn more:

 

Bellows Bellows Assemblies Charged Bellows Assemblies
Connectors and
Flexible Metal Hose
Cooling Coils Cryogenic Hose
Custom Heat Exchangers Ducting & Bellows Assemblies EGR Cooler
Flexible Tubing and Hose Fuel Injection Tube Sets Fuel Nozzle Bellows
Gas Lift Bellows Recuperators/Heat Exchangers Turbo Oil Drain Tube
Valve Stem Bellows Assemblies  Automotive  
 

 

Bellows 

Formed bellows are fabricated and engineered with the optimum combination of diameter, length, convolutions, convolution height and width and wall thickness. Designed for added value, these bellows offer zero leakage, excellent corrosion resistance and superior cycle life.

 

Bellows Assemblies

Our bellows assemblies are either built to print or designed by our engineers to meet the customers requirements. The bellows assemblies are fabricated and engineered with the optimum combination of diameter, length, convolutions and wall thickness and related components. The completed bellows assembly is ready for customer "drop-in" installation, saving valuable customer assembly time.

 
 

Charged Bellows Assemblies

Charged bellows assemblies are used for a variety of applications. The most common applications are used for mechanical switches sensing temperature and pressure changes.

 

Connectors and Flexible Metal Hose

Connectors and flexible metal hose are regularly used in the vacuum industry to compensate for misalignment, vibration and installation. Our connectors and flexible metal hose meet the requirements of AVS and use industry standard ISO vacuum fittings.

 

Cooling Coils

Our cooling coils are primarily used in the medical industry and meet the cleanliness requirements of blood contact surfaces. All coils are flushed with pyrogen free water and meet the most stringent of particulate requirements.

 

Cryogenic Hose

We provide clean flexible hose to the cryogenic market place meeting extreme cleanliness requirements and leak tested using helium at high pressure.

 

Custom Heat Exchangers

Our custom heat exchangers are used in a variety of markets including medical, fuel cell, microturbine, and diesel markets. No one matches the performance and quality of our heat exchangers.

Ducting & Bellows Assemblies

Custom designed and manufactured for use in a variety of applications including the diesel and turbine markets. Our ducting and bellows allow for flexibility, thermal expansion, vibration and temperature extremes.

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EGR Cooler

Senior designs, tests, and manufactures high-performance single-pass EGR coolers for diesel applications.

 

Flexible Tubing and Hose

Our flexible tubing and hose is where Flexonics got its' start. Our variety of sizes and materials allows for extreme temperature and pressure applications.

 

Fuel Injection Tube Sets

Fits directly on the pump or fuel rail and injector connection of a diesel engine to ensure the efficient transfer of fuel between a high-pressure diesel pump/fuel rail and the diesel injection. Specific design features such as the formed ends, shape and bends as well as the clipping (type/position) guarantee quality and performance.

 

Fuel Nozzle Bellows

For use with land-based turbines and microturbines, our fuel nozzle bellows deliver the fuel to the turbine combustor. High quality and long life are the standard for this product.

Gas Lift Bellows

As a major supplier to the Oil & Gas industry our gas lift bellows are competitively priced and built with the quality required by this industry.

Recuperators/Heat Exchangers

Recuperators used in the microturbine and fuel cell industry are complex and require a number of manufacturing processes including forming, welding, and brazing. Senior Flexonics has the ability to meet the exacting requirements for these products.

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Turbo Oil Drain Tube

Drains from the turbocharger to the engine block in diesel engine applications. Helical convolutions provide flexibility, which allows for thermal expansion, systems misalignment, increases cycle life and reduces assembly time. Provides excellent corrosion resistance and can withstand temperatures ranging from -340F to 1600F.

Valve Stem Bellows Assemblies

Provides high-pressure resistance, along with a maximum "leak containment" seal to prevent emissions or fluid leakage at the interface. Custom designed for a variety of valve applications including vacuum, control, gate, globe and pressure relief. Ideal for accommodating the sealing of feed-through shafts, extreme temperatures, protection of sensitive components, corrosive media and long cycle-life demands.


 
 
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Senior Operations
300 East Devon Avenue
Bartlett, Illinois 60103-1811
Tel (630) 837-1811 Fax (630) 837-2672
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